It is not cost-effective to re-use existing stair parts. You will not save money if you re-use the old handrail, balusters or newel posts. Now, realize that I know you are looking at your existing stair case and thinking, “These still look pretty good. I bet they would be fine if I just replaced the treads…â€. Yup, when I first began doing stair remodels I, too had a problem tearing apart a perfectly good stair case and tossing it out. I tried to save parts and reuse them and wound up wasting a lot of time with a bunch of used and useless stair parts in my workshop.
When a staircase system gets built, it is a custom job. Each staircase has its own particularities and unique assemblage. When a stair guy is building a staircase he is always thinking and planning ten steps ahead. Sometimes building stairs can be a very complex task because there is more than one way to approach an installation. Each piece gets cut, assembled and sanded to the requirements each installation step demands. Sometimes you have to tweak a fitting or handrail to make it fit. One side may require a little more sanding than the other. Balusters and newel posts get cut to different lengths. A stair case is NOT a fit-and-snap together system; all parts are not created equal (even though they do try). We stair guys are dealing with curves and angles that never line up perfectly. This is where experience, skill, know-how and a wicked sharp chisel come into play.
Now imagine this, a staircase was built 20 yrs ago by somebody else doing the same thing as above, only he may or may not have had adequate experience and skill level. He may have had a different method of building all together than the way we do. With that said, take this stair system apart without breaking any parts and put it back together. Yeah…no.
Another problem faced when trying to use the old system is having different surfaces, textures and finish types sitting next to each other. Old stain with new stain will never be a perfect match. Compare it to building a house with used materials. Sure, it can be done but what will it look like? Like a house built with shabby used materials.
And here is a little known fact: The amount of time a carpenter must spend getting a used stair part to fit back into place and look decent can double or triple the time it takes to do a stair remodel with new materials. It actually ends up costing more and looking like you re-used materials to save money.
Now, I have a work shop full of used stair parts that keep me warm via the wood stove, and when we disassemble a staircase system (with care), most of it is re-usable and gets hauled off to a rebuilding center or Habitat for Humanity. And, I can sleep at night with a clean conscience.
So if you are planning to remodel or upgrade your stairs, keep in mind that the stair parts that are there now (handrail, newel posts and balusters), should not be re-used. Your budget is better spent elsewhere on the staircase.
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You know, stairs are a unique specialization for a carpenter. A carpenter really has to know his craft to tackle tough stair projects.  Shane can answer any question you may have about stairs. He would love to hear from you, bring it on!  Either comment here or write to shane@portlandstaircompany.com.
]]>If you are interested in discussing/asking questions about your stair system, please comment and I will answer all questions.
Thank you for reading!
Shane Kenney
]]>Iâ€m positive that everyone has a story like this to tell. For example; I had a roof replaced on a house that I owned back in Boston in 1984. I got the three usual bids. The first guy showed up in a fairly used truck, with a shoebox containing photos of roofs he had done, a generic contract and his own opinions of how good he was. He gave me the lowest bid. A week later I received his contract in the mail including a coffee cup ring at the bottom (I think this was the Dunkin Donuts Seal of Approval).
The second contractor, who owned the company, pulled up in a clean truck with signage on the side. He didnâ€t say much but showed interest in the project. This guy had a briefcase which held samples of his work and a tape measure. He began by counting off from one corner of the house (by foot) to the other corner. He then asked if he could take a look in the attic to inspect the rafters to see if they could hold the weight of the new roof. This struck me as an odd request, but I humored him. He said “everything looks fineâ€, and went back to his office to write up the bid, which he promptly delivered the following day.
The third roofer showed up in a brand new truck representing a fancy franchise roofing company. He pulled out a tape measure and proceeded to measure very thoroughly just about every detail on the roof. He went to his truck and returned about 15 minutes later with a fully written contract which included every kind of guarantee under the sun. Before Iâ€d even had a chance to properly review it, he quickly asked me when I would like them to start. Needless to say, this was an extremely high bid.
Not surprisingly, I went with the middle bid and got more than what was asked. The crew was very professional, clean and on time. The owner of the company showed up every day, did some pointing around, brought coffee for everyone, including myself. He bantered back and forth with his crew, helped load scrap into the truck, and then took off around 11:00. I got the sense that he had been around the roofing business for a while when he showed up for the estimate; he was interested, attentive and possessed an air of certainty and authority while being quite casual about it all. This was true even more so after I signed the contract. I could observe that he really enjoyed what he did, his workers respected him. During our short venture together his professionalism radiated throughout the entire process.
A few months later I was working on a project and having lunchtime with another tradesman. The subject of roofing came up and I told him the story of having my roof done and who had done it. It turns out that this guy had worked for that outfit and he told me that it was one of the best crews he had ever worked for. He said the old man really towed the line about smoking on the job site and strongly discouraged the use of rough language. He also always made them wear shirts in hot weather but always had water for the crew and took care of them. Then he asked me this question: “Did he ask to go up in your attic?†I replied “Yes he did.†He laughed and said, “He did that on every bid! And, did he ask to buy anything up in your attic?†I replied, “Noâ€. He laughed and told me that he had a warehouse full of antique furniture with more than half of it coming from peopleâ€s attics. Heâ€d offer them a couple of bucks and most of the time theyâ€d sell. Apparently, he made more money buying and selling furniture from peopleâ€s attics than roofing. I guess he enjoyed the game of being a professional, whatever the trade he was in.
A professional has a duty or personal conviction as their prime motivation rather than personal gain or money. Thatâ€s what the owner of this roofing company embodied. Because of this, he won my business. A professional has total certainty in knowing what he does and because of this earns the trust of the client. A professional is interested in the clientâ€s project, he listens to their ideas and helps direct them to the desired finish. You canâ€t hire a second-rate contractor and expect professional results. You hire a professional for that.
“If you think hiring a professional is expensive, wait till you hire an amateur.â€
– Red Adair (Oilfield firefighter)